When it comes to CNC machinery there are tons of choices and
options. Trying to remember all the different jobs and processes can make your
head spin. Thankfully, specific brands are standardized and can be simplified
for a basic understanding of the different processes.
Processes:
Oxyfuel Cutting:
This flame cutting process is the most cost effective. It’s for the cutting of
mild and low alloy steels, even with weld preparations. Its plate thickness
ranges from about 3mm-2800mm, and has a typical cutting range of 10mm-300mm.
Oxyfuel cutting uses oxygen/fuel gas flame for a combustion process.
Plasma Cutting: This
is a fast, precise process for cutting unalloyed and high alloyed steels as
well as Aluminum with high quality. With mild steel its plate thickness ranges
from 2mm-90mm, and with stainless steel its plate thickness ranges from
3mm-160mm. Its typical cutting range with mid steel is 2mm-50mm. It’s used in
the cutting of electrically conductive metals by utilizing electrically
conductive gas to transfer energy from an electrical power source through a
plasma cutter torch to the material being cut.
Laser Cutting:
Laser cutting is the highest quality of cuts with the best possible accuracy.
It uses a square cut edge, narrow cut kerf, and low heat input. With mid steel
the plate thickness ranges from 1mm-25mm, and with stainless steel the
thickness ranges from 1mm-20mm. This uses a strong focused laser beam that’s
produced by a laser diode. The high energy laser beam heats the surface of the
material and melts it rapidly.
Machinery:
Machines
|
Process Options
|
Product Description
|
Laser Classification
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ProBlade:
Solid Design, High Quality
|
Oxyfuel,
Plasma
|
The most economical access to the quality and support of the Messer
World: ProBlade, the first Messer’s global machine. With a small size,
this CNC cutting machine has a stabile track construction and an ergonomic design,
tough enough for a hard days work. The installation of this machine is fast
and easy, which saves costs and gets you into production.
|
Bevel (non-laser)
|
MetalMaster:
Drop & Cut
|
Plasma
|
Dual side longitudinal drives and precision linear guides guarantee high
cutting quality and consistency. The plate support table, which is integrated
into the system, is divided into a number of sections for efficient fume
extraction even with a smaller fan/filter unit. The highly dynamic
performance of the machine is achieved through low weight with high design rigidity.
|
Bevel (non-laser)
|
MultiThermeco:
Easy Operation and High Flexibility
|
Oxyfuel,
Dry Plasma
|
Compact design, simple operation and high flexibility – that is the MultiTherm
.The machine is conceived for daily work in a standard cutting shop. The
high level of automation, simple set-up and operation enable high
productivity of high quality parts – quickly and economically.
The symmetrical wheel-housings and the parking space for unused
torches over them optimize the working width in the narrowest spaces. The
electrical cabinet is positioned over the wheel-housing so it is not exposed
to thermal radiation from the cut plate. It is accessible from the side to
simplify maintenance and service.
|
Bevel (non-laser)
|
MultiTherm:
Versatile and Efficient
|
Oxyfuel,
Dry Plasma,
Laser
|
Whether plasma (straight or bevel), multi-torch oxyfuel cutting, laser,
marking or a combination of all is your requirement, the MultiTherm® is
the machine for you. High power drives for speeds up to 35 m/min*
enable high positioning and cutting speeds even on tight contours. The effective
working width is used to the maximum thanks to parking space for heads over
the wheel-housing. Multiple torch operation for high productivity is, of
course, possible with oxyfuel, plasma and laser operation.
|
|
OmniMat:
Machine for Special Tasks
|
Oxyfuel,
Plasma
|
This machine has been robustly built to guide even the heaviest units
accurately. The CNC controlled cutting machine with a high load gantry
construction, dual sided longitudinal drives and precision machined guide
sections offers you high cutting accuracy and shape consistency even in 24
hour continuous operation. Whether with oxyfuel, underwater or dry plasma, whether
vertical cuts or bevels, the OmniMat® is the ideal solution for the
toughest conditions.
|
Bevel (non-laser)
|
FIBERBLADE:
Your Entry into the Laser Class
|
Laser
|
With the most modern fibre laser, the unit is at right up to date:
the laser is characterised by a robust and long life design. No adjustment is
necessary right up to the cross carriage and the emitter diodes in the laser
have an average lifetime of over 50,000 hours. The laser beam is carried in
an optical fibre cable through the drag chain to the cutting head, so no beam
path purging gas is required. Because of the high efficiency of the laser and
the low gas consumption in total, the cutting costs on the machine are kept
very low.
|
Class 1
|
LaserMat:
The Apex of Quality
|
Laser
|
With working widths of over 4 m and bed lengths up to more than 40 m,
the system is predestined for large format plates. The CNC controlled laser
processing system offers high part accuracy due to linear guides for longitudinal
and transverse motion. The laser beam is guided in the transverse direction
via moving mirrors with 100% beam path length compensation and thus ensures a
consistently high processing quality over the entire operating area. The colour
camera which is directed at the cutting head makes possible easy observation
on the screen alongside the operating panel. Apart from vertical cuts, bevel
cuts are possible and various marking options are available.
|
Class 1
|
Each of these specific models are designed and manufactured
exclusively by Messer Cutting Systems. Messer operates on 5 different continents and
is always looking to expand.
Here's a quick-and-dirty guide to writing a plasma exchange order, realizing that specific circumstances may well alter what the final order will be: Jay
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